Residual Carbon Analyzer
Precise, continuous monitoring of unburned carbon, enhancing combustion efficiency with advanced sampling and dual cell measurement technology.
Setting the Standard in Industrial Efficiency and Precision
In the ever-evolving landscape of industrial technology, precision and efficiency are the cornerstones of progress. The RCA MI 2400 D Residual Carbon Analyzer from Mark & Wedell stands as a beacon of innovation, offering industries a sophisticated tool for monitoring and optimizing combustion processes.
This advanced piece of equipment is more than just a measurement device—it is a comprehensive solution designed to enhance operational performance, reduce environmental impact, and drive cost-efficiency across various industries.
Core Technology
At the heart of the RCA MI 2400 D lies its advanced microwave resonance technology, which enables the precise measurement of unburned carbon in ash. With a measuring range of 0-20% carbon by weight and an exceptional accuracy of ±0.5% between 2% and 7% residual carbon, this analyser delivers reliable data that is crucial for optimizing combustion processes.
Accurate measurement of residual carbon allows operators to fine-tune their systems, leading to improved fuel efficiency and lower operational costs—key factors in maintaining competitiveness in today’s market.
Designed for Industrial Applications
The RCA MI 2400 D is designed with the rigors of industrial environments in mind. Its robust construction ensures that it can withstand harsh operating conditions, while its protection ratings—IP31 for the analyser unit and IP65 for the control cabinet—guarantee durability and reliability. This rugged design is complemented by features such as electrical heating elements that prevent condensation, ensuring the analyser operates smoothly even in challenging conditions.
User Friendly Operation
One of the standout features of the RCA MI 2400 D is its user-friendly interface. The equipment is equipped with a 7-inch touch screen operator panel that offers an intuitive and accessible means of monitoring and controlling the analyser. This interface provides real-time data, historical analysis, and easy access to various control settings, making it simple for operators of all skill levels to use the equipment effectively. The clear, easy-to-navigate menus and visual displays ensure that critical information is always at the operator’s fingertips, facilitating quick and informed decision-making.
Sophisticated Sampling Technology
Central to the RCA MI 2400 D’s functionality is its sophisticated sampling technology. The analyser is equipped with an advanced ash collector system that includes a pipe sampling system, a transducer system, and a compressed air-operated cleaning system. This design ensures that ash samples are collected consistently and accurately, providing the reliable data needed to maintain optimal combustion efficiency.Â
The system is also designed for ease of maintenance, with features that allow for straightforward cleaning and part replacement, minimizing downtime and maximizing productivity.
Versatile for a wide range of Applications
The RCA MI 2400 D is not just about precision and reliability—it is also about versatility. This analyser is ideally suited for a wide range of industrial applications, including power plants, cement manufacturing, steel production, and waste-to-energy facilities. In these environments, the ability to accurately monitor residual carbon is critical for maintaining efficiency and compliance with environmental regulations. By providing detailed insights into the combustion process, the RCA MI 2400 D helps operators ensure that their systems are running at peak efficiency, reducing fuel consumption and emissions.
Environmental Compliance
Easy Installation and Maintenance
Installing and maintaining the RCA MI 2400 D is a straightforward process, designed to integrate seamlessly into existing operations. The system’s installation requires minimal disruption, and its maintenance procedures are clearly documented, allowing for easy upkeep and ensuring long-term reliability. This user-centric design philosophy extends to every aspect of the RCA MI 2400 D, from its durable construction to its intuitive interface, making it a valuable asset for any industrial operation.
Indispensable Analytical Tool
The RCA MI 2400 D Residual Carbon Analyzer is an indispensable tool for industries committed to optimising their combustion processes and reducing their environmental impact. With its blend of advanced technology, robust design, and user-friendly operation, the it sets a new benchmark in residual carbon analysis. Whether in a power plant, cement factory, or waste-to-energy facility, this analyser delivers the precision, reliability, and versatility that modern industries demand. For those looking to enhance efficiency, ensure compliance, and reduce costs, this is the ultimate solution.
Please feel free to contact us and discuss with one of our experts how the RCA MI 2400 D can transform your operation.
Residual Carbon Analyzer questions answered by our experts
What is the main advantage of using the UBC-2400 over other carbon analyzers?
The UBC-2400 utilizes advanced dual cell technology, which provides highly accurate measurements of unburned carbon in fly ash, eliminating the need for temperature control systems. This results in more reliable data and simplified maintenance, making it a superior choice for power plants with varying coal properties.
How does the UBC-2400 improve combustion efficiency in power plants?
The UBC-2400 provides continuous, real-time data on unburned carbon levels in post-combustion fly ash, allowing operators to make immediate adjustments to the combustion process. This helps optimize fuel usage, reduce emissions, and improve overall efficiency in the plant.
Can the UBC-2400 be used in different installation locations within a power plant?
Yes, the UBC-2400 is versatile and can be installed in the flue gas duct close to the combustion zone or in the hopper, depending on the plant’s specific needs. Its flexible installation options make it suitable for various setups within power plants.
Does the UBC-2400 require frequent maintenance?
No, the UBC-2400 is designed for low maintenance. Its dual cell technology eliminates the need for temperature control units, reducing the complexity of the system and minimizing the need for frequent upkeep.
How does the UBC-2400 support laboratory testing?
In addition to providing continuous online monitoring, the UBC-2400 can direct physical samples of fly ash into a bottle for further laboratory analysis. This feature ensures that detailed testing can be conducted to verify and complement the real-time data provided by the analyzer.
