Laboratory Carbonator
Precise laboratory scale carbonation in beverage samples. Ideal for research and development into new beverage flavours.
Carbonation of precise pre- defined levels of carbon dioxide in beverages, providing the versatility of different carbonation levels for sensory testing
Precision Carbonation for Beverage Development
Carbonation plays a pivotal role in defining the taste and sensory appeal of beverages. The precise carbonation of beverages to pre-defined levels of carbon dioxide is now a reality with the Technica Gmbh Laboratory Carbonator LCS710. This advanced system offers unmatched versatility, enabling manufacturers and flavour houses to create beverages with varying carbonation levels for comprehensive sensory testing during the product development phase. With its cutting-edge design and advanced capabilities, the LCS710 is revolutionising the way beverage and flavouring companies approach research and development.
Optimising Beverage Design
The CO2 content in beverages significantly influences their flavour profile, making it a critical parameter in beverage design. Each beverage’s unique taste, mouthfeel, and effervescence rely on achieving the optimal carbonation level. Manufacturers can experiment with the same beverage flavour at different carbonation levels on a small scale, helping them refine their recipes and bring superior products to market. This level of control ensures that every flavour profile is carefully tested and perfected to meet consumer expectations.
Historically, creating such samples required large-scale production runs—an expensive and time-consuming process. Alternatively, some relied on the dilution of carbonated water, a method that lacked precision, control, and the ability to replicate results consistently. These inefficiencies often limited the scope of experimentation, delaying product innovation and increasing development costs. Now, the LCS710 eliminates these challenges by offering a streamlined, precise, and cost-effective solution tailored for beverage research and development, setting a new standard for industry innovation.
Advanced Features of the LCS710
High-Precision Carbonation: The LCS710 allows for dosing capacities ranging from 0.1 to 10 g/l of CO2 with exceptional accuracy of ±0.15 g/l. This high level of precision ensures that each batch meets the exact carbonation requirements, allowing manufacturers to produce consistent and repeatable results. This capability is particularly beneficial for sensory testing, where minor variations in carbonation can significantly impact the evaluation of flavour profiles.
Versatility Across Packaging Types
Glass Bottles: The system accommodates glass bottles up to 390 mm high and 100 mm in diameter. The extendable dosing needle ensures optimal CO2 injection points, enhancing absorption and minimizing waste. This flexibility allows for experimentation across a wide range of glass bottle designs, ensuring compatibility with standard and unique packaging solutions.
PET Bottles: An adaptable PET bottle system allows for carbonation of bottles up to 350 mm in height. The secure design prevents distortion, ensuring precise carbonation for PET packaging. This feature is ideal for companies exploring lightweight PET bottles or eco-friendly designs, as it ensures consistent performance regardless of material variations.
Cans: Custom can adapters accommodate a wide range of can sizes, from 200 ml to 500 ml and beyond. The system supports industry-standard can sizes, enabling carbonation prior to manual seaming, perfect for R&D applications. The ability to carbonate canned beverages with precision opens new opportunities for product innovation in the growing canned beverage market.
Effortless Operation
Designed for user-friendliness, the LCS710 simplifies carbonation tasks. Operators can select CO2 levels and dosing speeds via an intuitive menu-driven interface. The system’s automatic headspace purging ensures maximum gas absorption, significantly reducing foam and ensuring a smooth operation process. This ease of use makes it an excellent choice for labs and facilities with varying levels of technical expertise.
Compact and Convenient Design
The benchtop system is compact and easy to integrate into any laboratory or R&D facility. Requiring minimal space and setup, the LCS710 measures 560 x 610 x 280 mm and weighs only 33 kg, making it ideal for even small-scale operations. Its portability and simple installation mean it can be easily relocated to different workspaces as needed.
Enhanced Safety and Reliability
Safety is a top priority in the LCS710 design. Automated safety interlocks secure the door during operation, preventing accidental interruptions. The system’s reliability is further enhanced by its fully automated functions, optimized cleaning programs, and low maintenance requirements. These features ensure long-term operational efficiency, reducing downtime and maintenance costs.
Expanding the Scope of R&D for Beverage and Flavouring Companies
The LCS710 revolutionises beverage development by enabling:
- Immediate readiness for operation, eliminating downtime.
- Fully automated carbonation processes with unmatched accuracy and repeatability.
- Reduced foaming and precise CO2 dosing, ensuring consistent results.
- Compatibility with multiple container types, allowing manufacturers to test various packaging solutions.
With these features, manufacturers can efficiently refine flavour profiles, test innovative concepts, and bring products to market faster than ever before. The system’s ability to handle diverse packaging types and carbonation levels ensures that it meets the needs of a dynamic and evolving market, providing a significant competitive edge.
Tailored Solutions for the Beverage Industry
Technica Gmbh’s expertise lies in creating innovative and tailored solutions for the beverage industry’s most complex challenges. The company’s commitment to innovation and quality has established it as a trusted partner for beverage manufacturers worldwide. By working closely with industry leaders, Technica Gmbh develops systems that meet stringent global standards and deliver exceptional performance in demanding R&D environments. This collaborative approach ensures that their solutions are both practical and forward-thinking, enabling clients to anticipate and respond to emerging trends.
Safety
The LCS710 laboratory carbonator also has in-built safety interlocks. When the operation is started the door latches automatically and will not release until the end of the cycle when the chamber is vented.
Simple installation
The LCS710 beverage carbonator is designed to be located on a benchtop and is very easy to install and operate. The system simply needs a power supply and CO2 gas supply in order for it to operate. The system is 560 x 610 x 280mm (W x H X D) and weight of 33kg
Technical Specifications
- Dosing Capacity: 0.1 to 10 g/l
- Accuracy: ±0.15 g/l
- Maximum Bottle Pressure: 7 bar
- Container Dimensions: Up to 390 mm height (glass) and 350 mm height (PET); 100 mm diameter
- Dimensions: 560 x 610 x 280 mm
- Weight: 33 kg
LCS710 benefits
- Cost savings during beverage development
- Simple adjustment for different bottle sizes
- Fully automatic function / Menu-driven input of bottle size and CO2 value
- Automatically secured safety cage
- Excellent repeatability of results
- Double dosing speed user selectable
- High accuracy with Glass, PET bottles and cans regardless of the temperature
- Automatic head space purging with CO2 gas
- Reduced foaming of the beverage samples
- Optimized automatic cleaning program
- Low maintenance
Transforming Beverage Development
The LCS710 Laboratory Carbonator is more than just a tool; it’s a comprehensive solution for modern beverage R&D. Whether refining new flavours, evaluating carbonation’s impact on taste, or exploring innovative packaging, the LCS710 delivers unparalleled precision and versatility. By reducing costs, improving efficiency, and enhancing flexibility, this cutting-edge system empowers manufacturers to stay ahead in a competitive market and deliver exceptional products to consumers worldwide.
Sustainability and Innovation
In addition to its technical capabilities, the LCS710 enables small-scale production and reduced waste. The LCS710 Laboratory Carbonator aligns with the industry’s growing emphasis on environmental responsibility. This forward-thinking approach ensures we are at the forefront of beverage technology, helping clients achieve their goals while meeting the highest standards of quality and sustainability.
- Laboratory Carbonator
- Laboratory CO2 dosing
- R&D carbonator
- Beverage design carbonator
- CO2 dosing system
- CO2 injection system
- Carbon Dioxide Carbonator
- Carbon Dioxide Dosing
- Soft Drink carbonator
- Soft Drink CO2 injection
- Pilot plant for CO2 injection
- Benchtop carbonator
Typical laboratory carbonator questions answered by our experts
How long does it take to dose a bottle with CO2 using the LCS710?
This will be dependent upon the volume of the bottle, the level of CO2 required and the temperature of the liquid. Typically for a 500 ml bottle with liquid at 5 degrees Celcius and dosing 6 g/l of CO2 will take 2-3 minutes.
How long does CO2 carbonation last?
CO2 carbonation lifespan will be dependent on the volume of the container and also the material of the package. The shelf life can vary as well based on the storage temperature and how the package is transported. Beverages in a glass bottle or aluminum can tend to last a lot longer as it is extremely difficult for CO2 to permeate out from the container (unless it is compromised). The Cap on a glass bottle would be the weak point. In the case of PET CO2 does permeate through the plastic and CO2 will reduce over time due to this effect. Typical shelf life is 6-12 months but in certain containers the carbonation will last a lot longer.
How does carbonation of a liquid work?
Liquid is chilled as at lower temperatures CO2 dissolves into the liquid more efficiently. CO2 is then injected into the liquid at high pressure. On an industrial scale this is done with large scale production lines. This carbonated liquid is usually stored in a buffer tank prior to being filled into a package to be sent to the consumer.
How can I test the shelf life of a carbonated package?
Usually the manufacturers will store multiple sample bottles from each batch to do shelf life studies. To test the carbonation levels a bottle will be taken at specific intervals and tested using traditional CO2 testing methods (pressure and temperature method). Alternatives to this are to use an optical technology to measure the CO2 which can test the CO2 in the package without opening it. These types of machines are called an optical shelf life tester and available at https://www.jwii.com.au/non-destructive-co2-analyser/
